Float switch: Difference between revisions
From HacDC Wiki
(added links to stl files.) |
(v3 updated foot section to increase tolerance and socket to add inlet chamfer) |
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The base is internally threaded. The head needs nuts top and bottom. Washers would be good too. | The base is internally threaded. The head needs nuts top and bottom. Washers would be good too. | ||
[[File:Float-switch-head.stl]] | [[File:Float-switch-head.stl]] rendered on 5/1/2017 | ||
[[File:Float-switch-base.stl]] | [[File:Float-switch-base.stl]] rendered on 5/7/2017 | ||
<pre> | <pre> | ||
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nt=1; //nut thickness, switch mounting nuts | nt=1; //nut thickness, switch mounting nuts | ||
thick=5; //thickness | thick=5; //thickness | ||
eps=0.1; //epsilon | eps=0.1; //epsilon | ||
tol=0.5; //tolerance | tol=0.5; //tolerance | ||
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rod=25.4/4; //rod outer diameter | rod=25.4/4; //rod outer diameter | ||
tpi=20; //threads per inch | tpi=20; //threads per inch | ||
fph=25.4*5/tpi;//foot pillar height | |||
bfw=ppbd+2*thick; //base flange width | bfw=ppbd+2*thick; //base flange width | ||
$fn=40; | $fn=40; | ||
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wr=4; //wrench size for nuts width across flats | wr=4; //wrench size for nuts width across flats | ||
nh=1; //nut height, depth of nut sockets | nh=1; //nut height, depth of nut sockets | ||
//head | //head | ||
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module socket(nd,tpi,tl,thick) { | module socket(nd,tpi,tl,thick) { | ||
//nd = nominal diameter | |||
//tpi = threads per inch | |||
//tl = thread length | |||
ror=nd/2; //rod outer radius | ror=nd/2; //rod outer radius | ||
pitch=25.4/tpi; //thread pitch in mm | pitch=25.4/tpi; //thread pitch in mm | ||
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sor=ror+thick; //socket outer radius | sor=ror+thick; //socket outer radius | ||
vert= [for (ang=[0:360/$fn:720]) ang<=45 ? [cos(ang),sin(ang)]*rir : ang<180 ? [cos(ang),sin(ang)]*(rir+td*(ang-45)/135) : ang<=225 ? [cos(ang),sin(ang)]*ror : ang<360 ?[cos(ang),sin(ang)]*(rir+td*(360-ang)/135) : [cos(ang),sin(ang)]*sor]; | vert= [for (ang=[0:360/$fn:720]) ang<=45 ? [cos(ang),sin(ang)]*rir : ang<180 ? [cos(ang),sin(ang)]*(rir+td*(ang-45)/135) : ang<=225 ? [cos(ang),sin(ang)]*ror : ang<360 ?[cos(ang),sin(ang)]*(rir+td*(360-ang)/135) : [cos(ang),sin(ang)]*sor]; | ||
path1=[for(p=[0:$fn]) mod(p,$fn) ]; | |||
path2=[for(p=[0:$fn]) mod(p,$fn)+$fn ]; | |||
linear_extrude(height=tl,center=false,convexivity=20,twist=tl/25.4*tpi*360){ | difference(){ | ||
linear_extrude(height=tl,center=false,convexivity=20,twist=tl/25.4*tpi*360){ | |||
polygon(points=vert,paths=[path1,path2]); | |||
} | } | ||
translate([0,0,tl-ror*tan(30)]) cylinder(r2=ror,r1=0,h=ror*tan(30)); //inlet chamfer | |||
} | |||
} | } | ||
//foot | //foot | ||
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for (angle=[45:90:315]){ | for (angle=[45:90:315]){ | ||
rotate([0,0,angle]){ | rotate([0,0,angle]){ | ||
translate([ppbd/2+rod/2+tol,0, | translate([ppbd/2+rod/2+tol,0,thick]) socket(rod,tpi,fph,thick); //pillar | ||
translate([0,-thick,0]) cube([br-thick,thick*2,thick]); //leg | translate([0,-thick,0]) cube([br-thick,thick*2,thick]); //leg | ||
translate([br-thick,0,0]) cylinder(r=thick,h=thick); //foot | translate([br-thick,0,0]) cylinder(r=thick,h=thick); //foot | ||
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} //end for | } //end for | ||
} //end union | } //end union | ||
translate([0,0,-eps/2]) cylinder(d=ppbd+tol,h=fph+eps); //ping pong ball entry | translate([0,0,-eps/2]) cylinder(d=ppbd+tol,h=fph+eps+thick); //ping pong ball entry | ||
} //end difference | } //end difference | ||
} //end foot module | } //end foot module | ||
head(); | foot(); | ||
//head(); | |||
</pre> | </pre> | ||
[[Category: CheapChineseLaser]] | [[Category: CheapChineseLaser]] |
Revision as of 03:35, 8 May 2017
This is the source code for the float switch 3d printed parts for the water level detector for the Cheap Chinese Laser. It is made in two parts: the head and the base. You also need 4 pieces of 1/4-20 all thread to connect the two of them and 8 nuts. The base is internally threaded. The head needs nuts top and bottom. Washers would be good too.
File:Float-switch-head.stl rendered on 5/1/2017
File:Float-switch-base.stl rendered on 5/7/2017
/* low water level detector safety interlock for cheap Chinese laser at Hac DC This water level detector is a two piece assembly connected by threaded rod. This model uses 1/4-20 rod. The lower foot has a 40mm home in the bottom to insert a pingpong ball as the float. James Sullivan 4-30-17 Mk 2 - calculated threads OpenSCAD version 2015.03-1 */ ppbd=40; //ping pong ball diameter ppbw=2.7; //ping pong ball weight in grams shd=2; //switch hole diameter shp=10; //switch hole pitch, i.e. center to center spacing of mounting holes on microswitch wlh=200; //water level height sbw=6; //switch body width nfw=4; //nut face width, switch mounting nuts nt=1; //nut thickness, switch mounting nuts thick=5; //thickness eps=0.1; //epsilon tol=0.5; //tolerance br=50; //base radius rod=25.4/4; //rod outer diameter tpi=20; //threads per inch fph=25.4*5/tpi;//foot pillar height bfw=ppbd+2*thick; //base flange width $fn=40; function mod(num,den) = num - floor(num/den)*den; //dimensions taken from Front Door Switch Holder wr=4; //wrench size for nuts width across flats nh=1; //nut height, depth of nut sockets //head module head() { difference(){ union(){ for(angle=[45:90:315]){ rotate([0,0,angle]) translate([ppbd/2+rod/2+tol,0,0]) cylinder(d=rod+thick*2,h=thick); //leg cylinders } cylinder(h=thick,r=ppbd/2+rod/2+tol-thick/2); } translate([0,0,-thick/2]) cylinder(h=thick*2,r=ppbd/2+rod/2+tol-3*thick/2); for(angle=[45:90:315]){ rotate([0,0,angle]) translate([ppbd/2+rod/2+tol,0,-thick/2]) cylinder(d=rod,h=fph); //leg holes } } translate([sbw/2,(ppbd+rod+tol-2*thick)/(-2),0]) cube([thick,ppbd+rod+tol-2*thick,thick]); translate([sbw/2,shp/2,thick]) difference(){ //switch mounting block, aligned with z-plane and x-plane, centered on y-plane translate([0,-shp/2-nfw,0]) color("green") cube([thick,shp+2*nfw,2*nfw]); for (y=[-shp/2,shp/2]) { translate([thick/2,y,nfw]) rotate([0,90,0]) cylinder(d=shd,h=thick*2,center=true); //screw holes translate([sbw-nh,y,nfw]) union(){ //nut sockets for (ang=[0,120,240]) rotate([ang,0,0]) cube([nh*2,wr,wr/sqrt(3)],center=true); } } translate([sbw/2+thick,bfw/2-nfw-shp,nfw]) union(){ //center nut socket cube([nh*2,wr,wr/sqrt(3)],center=true); rotate([120,0,0]) cube([nh*2,wr,wr/sqrt(3)],center=true); rotate([240,0,0]) cube([nh*2,wr,wr/sqrt(3)],center=true); } } } module socket(nd,tpi,tl,thick) { //nd = nominal diameter //tpi = threads per inch //tl = thread length ror=nd/2; //rod outer radius pitch=25.4/tpi; //thread pitch in mm td=pitch*3/4; //thread depth in mm rir=ror-td; //rod inner radius sor=ror+thick; //socket outer radius vert= [for (ang=[0:360/$fn:720]) ang<=45 ? [cos(ang),sin(ang)]*rir : ang<180 ? [cos(ang),sin(ang)]*(rir+td*(ang-45)/135) : ang<=225 ? [cos(ang),sin(ang)]*ror : ang<360 ?[cos(ang),sin(ang)]*(rir+td*(360-ang)/135) : [cos(ang),sin(ang)]*sor]; path1=[for(p=[0:$fn]) mod(p,$fn) ]; path2=[for(p=[0:$fn]) mod(p,$fn)+$fn ]; difference(){ linear_extrude(height=tl,center=false,convexivity=20,twist=tl/25.4*tpi*360){ polygon(points=vert,paths=[path1,path2]); } translate([0,0,tl-ror*tan(30)]) cylinder(r2=ror,r1=0,h=ror*tan(30)); //inlet chamfer } } //foot module foot(){ difference(){ union(){ translate([0,0,thick/2]) cube([ppbd+2*thick,ppbd+2*thick,thick],center=true); for (angle=[45:90:315]){ rotate([0,0,angle]){ translate([ppbd/2+rod/2+tol,0,thick]) socket(rod,tpi,fph,thick); //pillar translate([0,-thick,0]) cube([br-thick,thick*2,thick]); //leg translate([br-thick,0,0]) cylinder(r=thick,h=thick); //foot } //end rotate } //end for } //end union translate([0,0,-eps/2]) cylinder(d=ppbd+tol,h=fph+eps+thick); //ping pong ball entry } //end difference } //end foot module foot(); //head();